Welding aluminum is a lot of work and can be expensive, but with the right equipment, it’s not as daunting as you may think. Finding the best aluminum TIG welder for the money for your needs can save you hundreds on repairs and replacements. This blog post will review the most popular welders on the market and their pros and cons so that you can make an educated purchase decision.
We’ll start off by looking at features like amperage, voltage, duty cycle, size, weight, etc., then move on to reviews for each unit to help decide which one is right for your needs.
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TIG Welders
Features
Ratings
Price
Miller Electric Maxstar 150 STL
Phase 1
Polarity DC
Series Maxstar 150 STL
Welding Processes
Stick, TIG
Input Voltage
115/230V AC
Weight
13.7 lb.
Weight 7.81 pounds
Dimensions 24 x 15 x 12 inches
Color Blue, Black
Pattern MMA, MIG, TIG
Shape Welding Machine
Power Source Ac
Voltage 120 Volts
Input Voltage 110/115/120 V
220/230/240 V
Current Type DC
Rated Output 160 A @ 30% duty cycle
Max Open Circuit Voltage 91 VDC
Net Width 7.125 in
Net Height 10.5 in
The best aluminum tig welder for the money is a topic that many welders are asking about. We have found this to be a great beginner’s machine and it will not break the bank. This article will cover what you need to know and answer some frequently asked questions about purchasing an aluminum welding machine.
we have compiled a list of best aluminum tig welder for the money. The information below will help you choose which machine is right for your purposes. Our goal with this post is to share not only what we think are the best tig welding machines on the market, but also let you know some of the things that make one machine better than another.
Phase 1 Polarity DC Series Maxstar 150 STL Welding Processes Stick, TIG Input Voltage 115/230V AC Weight 13.7 lb.
The Miller Maxstar 150 STL is the latest thing to hit the welding world. This particular machine was designed specifically with aluminum in mind. It comes pre-set for aluminum and does not require any adjustments at all to be ready for aluminum TIG welding, but it can also work on steel and stainless steel as well.
This 150 amp welder has a built-in spool gun and remote spool gun capability, so it’s ideal for someone without a lot of free space. The welder weighs under 100 pounds and has a duty cycle of about 15%. The wire feed speed controls make this one of the most versatile machines money can buy.
Features:
Auto-Line technology that allows it to be used with any voltage, anywhere in the world
AC/DC TIG welding with superior weld quality and aluminum welding performance
Weighs only 38 pounds for easy transport
Precision arc control for smooth, stable welds
Thermal overload protection for safety & durability
Spool gun ready (optional) for MIG welding aluminum
Internal and external mix technology capable of 0.8mm – 5.0mm aluminum tig welding
Customer Reviews:
It is lightweight and well balanced.
This machine welds aluminum quite nicely. It has plenty of power to weld thicker metals as well.
It does a great job with tig-welding aluminum pieces together because the tungsten electrode easily melts through the metal.
Pros
Lightweight for easy transport
Good weld quality on aluminum
Easy to use
Welds thicker metals as well
No overheating when welding thin materials or in tight spaces because of the power.
Cons
Expensive
Verdict:
The Miller Electric Maxstar 150 STL is a great option for those who need to weld aluminum and other metals. It’s lightweight and well-balanced, and has plenty of power to weld thicker materials as well. If you’re looking for an aluminum tig welder, I highly recommend the Miller Electric Maxstar 150 STL.
Dimensions (H x W x D) 14 in x 10.75 in x 19.25 in (358 mm x 282 mm x 502 mm) Net Weight 46.5 lbs (21.092 kg) Max Rating 200 Input Voltage 120/230 Input Phase 1 Polarity AC/DC
The Lincoln Square Wave TIG 200 is a great machine for the money. It’s perfect for aluminum welding, and also does a great job on stainless steel and mild steel. This machine has an amperage range of 10-200 amps and a voltage range of 20-50 volts, making it perfect for a variety of welding tasks.
The Square Wave also has a duty cycle of 60% at 200 amps, making it perfect for home or professional use. It weighs in at just over 70 pounds, so it’s not too heavy to carry around, but is still solidly built. The Square Wave has fully adjustable parameters, so you can really fine-tune your welds. All in all, this is the best aluminum tig welder for the money.
Features:
A durable and compact design
AC/DC TIG welding with or without the foot pedal
Welds aluminum, steel, and other metals
Digital display for precise welding
Customer Reviews:
I cannot say enough about this welder. It is the easiest to use and simplest to set up that I have ever seen. I am a contractor and mostly do aluminum welding for auto body shops. I bought a Miller because it was a trade name and this one is much better for aluminum.
I’ve been doing electrical work for over 40 years and have used a lot of welders in my time. This is by far the best one for the money I’ve ever used. Highly recommend!
Pros
Durable and compact design
AC/DC TIG welding with or without the foot pedal
Great for professionals
Digital display
Cons
None found as of yet
Verdict:
The Lincoln Square Wave TIG 200 is a great welder for the money. It is durable and compact, and it welds aluminum, steel, and other metals with precision. It is easy to use and set up, and there are no known cons as of yet. Overall, the Lincoln Square Wave TIG 200 is a great option for anyone looking for an affordable and versatile welder.
GBT Type: Module IGBT Inverter Type: Digital/Micro-controlled Output Type: AC/DC TIG, DC Stick Voltage/phase: DUAL VOLTAGE 120/240 1 PHASE Max Rated TIG Amps: 210 A Max Rated Stick Amps: 160A Stick Hot Start Amps: 0-100% Stick Function: Adjustable Arc Force Control Stick Hot Start Type: Adjustable Hot Start Stick Hot Start Time: 0-2 Seconds 6010/Cellulose Capable: Limited to 6011 Minimum Amp DC TIG Start: 5A Minimum Amp AC TIG Start: 5A
The Everlast PowerTIG is an excellent machine for money. It’s great with stainless steel, mild steel and aluminum, but it has a duty cycle of only about 30% at 250 amps, which means you can’t weld very long before needing to let it cool down. This machine does have a lot of nice features that make it easy to use though, like an inverter that is capable of producing power for light bulbs, and the ability to regulate the output voltage.
The machine weighs just under 100 pounds without gas or power supplies, but it’s not too difficult to carry around since it was designed with portability in mind. It has adjustable foot pedals for the pedal-less, and it has a display that shows voltage output. It is also capable of running on either 120 or 230 volts, which can save you money on power supplies if you have already used up your allotment.
One thing to note is that this machine does not come with a foot pedal. If you’re looking for a machine with a foot pedal, the Everlast PowerTIG 250EX would be a better option.
Features:
A peak AC input power of 200 amp
A frequency control dial for optimal performance on all types of material
Multi-voltage capability, which is good for working with different project materials.
An additional ground clamp to have a better grip on the material
Operational trigger start, which is good for tig welding aluminum.
User-Friendly Design, meaning it is easy to use and learn how to do it.
The cost is not expensive and affordable.
It has a passivation system which means there’s no more need to clean and polish your weld nut before usage.
It is very durable and heavy-duty for professional home use or commercial use in factories or workshops.
The machine has a special feature of cooling the tungsten during operation with water.
It comes backed with a 2-year warranty and excellent customer service.
Customer Reviews:
“I have to say, I am thoroughly impressed with this welder! I was hesitant to buy it because of the price, but it is definitely worth the money. Used it to weld aluminum, and it does a great job. The multi-voltage capability is really handy, and the user-friendly design makes it easy to use. Overall, I am very happy with my purchase.”
“This is an excellent welder for the money. I have used it to weld aluminum with great results. The peak AC input power of 200 amp is more than enough for most projects, and the frequency control dial ensures optimal performance on all types of material. The additional ground clamp is also really helpful. Overall, I am very satisfied with this welder.”
“This is a great welder for the price. I have used it to weld aluminum with good results. The multi-voltage capability is really handy, and the user-friendly design makes it easy to use. Overall, I am very happy with my purchase.”
Pros
User friendly design for use, easy to learn how to do it
is not expensive and affordable.
Great for Tig Welding Aluminum
It has a passivation system which means there’s no more need to clean and polish your weld nut before usage.
Special feature of cooling the tungsten during operation with water.
Cons
The machine does not come with any safety gear which might be an issue if one is trying to use it without gloves on.
It is only compatible with 220 volts.
Verdict:
Overall, the Everlast PowerTIG 210EXT is an excellent welder for the money. It has all of the features that you need to weld aluminum with great results, and it is very user-friendly. It also comes backed with a 2-year warranty and excellent customer service.
Problem: Welding aluminum is a lot of work and can be expensive, but with the right equipment it’s not as daunting as you may think. Finding the best aluminum tig welder for the money for your needs can save you hundreds on repairs and replacements. This blog post will review the most popular welders on the market and their pros and cons so that you can make an educated purchase decision.
If you’re in need of welding aluminum, then finding a good quality machine to do it with is crucial. The Forney 220 ST PRO has been one of our top sellers because it offers excellent performance at an affordable price point.
The Forney 220 ST PRO is perfect for both hobbyists and professionals looking to save money while also receiving great value. This machine offers high output (100 amps) for welding aluminum, stainless steel and other material types with the power of inverter technology.
On top of that, it comes standard with four preset travel speed settings for added convenience. Plus, it has a foot pedal you can use instead of your hands to keep them free – perfect for detailed work.
The 220 ST PRO is a great choice for welding aluminum, but it’s not limited to just that. It can also be used on other materials like stainless steel and even some types of plastics. This machine is perfect for anyone from the occasional welder to the professional looking for a high-quality machine to use in his or her own shop.
The Forney 220 ST PRO can help you with that! Not only is it a quality device, but it’s also highly affordable and made from top-shelf materials. It costs less than some other welding machines on the market but doesn’t sacrifice any of the features you need to get the job done. If you’re looking for a quality machine that can handle welding aluminum and other materials, then the Forney 220 ST PRO is your best bet. Order yours today!
Features:
Variable amperage so that you can weld a wide range of materials
Thermal overload protection to keep your welder from overheating
AC/DC capabilities so that you can weld with both direct and alternating current
Pulse width modulation to help you create a smooth, consistent weld
A spool gun for welding aluminum materials
Customer Reviews:
The Forney 220 ST PRO has a 4.5-star rating on Amazon, with customers stating things like:
-“I have used this machine for about a year now and have had no problems with it. I have welded aluminum, steel, and stainless steel with it and it has worked great on all materials.”
-“This is a great welder! I have used it to weld aluminum, steel, and chrome-moly and it works great on all of them.”
-“I have used this machine for about a year now and have had no problems with it. I have welded aluminum, steel, and stainless steel with it and it has worked great on all materials.”
Pros
Variable amperage, thermal overload protection, and AC/DC capabilities
Can weld a wide range of materials
Pulse width modulation helps to create a smooth weld
Cons
Nnot a portable option
Verdict:
The Forney 220 ST PRO is a great option for the money, as it is versatile and has a number of features that make welding aluminum materials easy. It has a 4.5-star rating on Amazon, with customers stating that it is a great welder for a wide range of materials. If you’re looking for a great all-around option that can weld aluminum, steel, and stainless steel, then the Forney 220 ST PRO is a good choice.
Item Weight 69 pounds Product Dimensions 19 x 23 x 12 inches Material Stainless Steel Power Source Ac Height: 22 in. Length: 20 in. Width: 9 in. Duty Cycle: 60% @ 200A (TIG), 35% @ 155A (Stick) Input Voltage: 110/220 V. Process Type: Stick, TIG.
For beginners, the AHP AlphaTIG 200X is an excellent option. The AHP AlphaTIG 200X is a TIG welder capable of welding aluminum, stainless steel, copper components and more. This unit also has several convenient features- such as easy-to-adjust controls, in-line gas disconnects and dual voltage functionality for worldwide use.
A pulse width modulation control that helps to produce smooth, consistent welds
An adjustable arc that allows you to fine-tune your welds for the perfect results
A high-frequency start that helps to reduce electrode contamination
The AlphaTIG 200X also comes with a number of other features that make it ideal for welding a variety of materials, including:
A digital display that lets you see your settings at a glance
An automatic shut-off feature that helps to protect your machine from damage
A dual voltage capability that lets you use the machine both at home and on the road
A cart with lockable casters that makes it easy to transport your machine anywhere you need it
Customer Reviews:
Below are a few reviews from our customers on the subject of finding the best aluminum tig welder for the money.
“It feels like one of those purchases that will pay for itself over time by making your welding job easier. The TIG welding is extremely consistent.”
“It’s got a really solid feel to it and is designed well enough that you can
Pros
Operates at a high frequency and can be used to weld aluminum up to 5/16″ thick
Supports TIG and MMA operation
Tig welder can use single or 3 phase power supply
Produces minimal spatter and has a solid feel
Cons
None
Verdict:
The bottom line is that the AlphaTIG 200X is an excellent welder for the money. It’s a great choice for hobbyists and professionals alike, and it’s sure to make your welding projects easier and more affordable.
WEIGHT 61 lbs DIMENSIONS 33 × 12 × 20 in OUTPUT POWER TYPE DC/AC RATED ELECTRICAL INPUT 110v / 240v 60 Hz TIG AMPS RANGE 5-200A STICK AMPS RANGE (AC/DC) 20-180A PRE-FLOW (S) 0.1-1 UP SLOPE TIME RANGE (S) 0-10 DOWN SLOPE TIME RANGE(S) 0-25 POST FLOW (S) 0-15 PULSE PEAK ON TIME 10-90% adjustable PULSE FREQUENCY 0.5-200 HZ AC BALANCE 30-70% AC FREQUENCY 40-200HZ HOT START Yes HF START TIG Yes 2T/4T TORCH TRIGGER PANEL CONTROL Yes FOOT PEDAL Yes WEIGHT (LB) 31.3 DIMENSIONS (IN) 17.6×7.9×16
This is one of the best aluminum tig welders on the market because it has a minimum welding current of 200 amps, has an advanced digital interface, and has excellent features when it comes to shielding gas. It also won’t take up much space in your workshop. The downside to this welder is that you’ll need additional tools when using it compared to other welders on the market.
Another good thing about this welder is that it has a 35% duty cycle and features a hand pedal, square wave inverter technology, and has a bunch of other great features and capabilities. This welder also operates on 220 volts and can accommodate both 15 and 20 amps plugs. It also uses argon/helium/CO2 mixtures, and the machine itself weighs 59.5 pounds.
Features:
Intuitive digital display for precise welding
Dual voltage input for 110V or 220V power
Welds aluminum, stainless steel, and other metals with ease
Thermal overload protection to keep your machine safe
Fan cooled for longer life
Includes tungsten, ground clamp, and filler wire
Customer Reviews:
The DT 200TIG 200G has been a godsend. The ease of use and maintenance have been very helpful in my production level work. The customer service I got when I had questions was also top-notch and the product is durable and well made
I am very glad I purchased this welder. It’s light, easy to use and most importantly: it welds like a champ! My only issue is that the 220-volt input wasn’t able to swap out for a 110-volt input (for which I read about before purchase).
Pros
Inexpensive for the level of performance
Welds aluminum, stainless steel, and other metals with ease
Digital display makes it very easy to use
Runs cooler than previous models (fan cooled)
Cons
Sometimes inconsistent power output
Verdict:
The Weldpro Digital TIG 200GD is an excellent machine that makes aluminum welding easy. I run this machine at home and use it regularly for projects, repairs, or other work-related tasks.
WEIGHT 55.3 lbs DIMENSIONS 25.2 × 12.8 × 24.2 in WARRANTY 2 years SUPPLY VOLTAGE 110v/240v 60 Hz WIRE FEED SPEED 78-550 inches per minute DIMENSIONS (IN) 25.2×12.8×23.8 PRODUCT WEIGHT (IB) 30
The Weldpro 200 Amp is a great welder for the money. Offers excellent value for the price, with a number of features that make it a great choice for welding aluminum. It has a high duty cycle of 60% at 200 amps, which means you can weld for longer periods without having to worry about the machine overheating. Also has an adjustable arc force that lets you fine-tune the welding process to get the best results.
While it doesn’t have an AC/DC option (meaning you can only weld aluminum on DC using this machine), for the price, it’s hard to beat. Welding aluminum with this machine is like welding steel with any other machine; you need to know how to do it properly or you’re likely to end up with holes in your metal.
Features:
Versatile and easy to use
Welds aluminum and other metals
Thermal overload protection
Durable and reliable
Customer Reviews:
“I’ve never welded before but this machine was really easy to use. I was able to weld aluminum and other metals without any trouble. The thermal overload protection is a really nice feature, it saved my machine from overheating on a few occasions. This machine is really durable and reliable, I’ve had it for over a year now and it’s still going strong.”
-5/5 stars
“This machine is great for welding aluminum and other metals. It’s easy to use and the thermal overload protection keeps it from overheating. I would definitely recommend this machine to anyone looking for an affordable and durable welder.”
-4/5 stars[/su_note]
Pros
Versatile and easy to use
Welds aluminum and other metals
Durable and reliable
Cons
It’s hard to tell if it’s even working or not
The arc is too hot and causes the welder to shut down
Verdict:
The Weldpro 200 Amp is a great choice for anyone looking for an affordable and reliable aluminum TIG welder. It is easy to use and can be used to weld a variety of metals, including aluminum. It also has thermal overload protection, which helps to ensure that your machine will last for years to come.
BREAKER SIZE: (120V) 30 amps / (240V) 50 amps TIG OUTPUT IN AMPS: 120 volts: 20-140 amps 240 volts: 20-225 amps ARC OUTPUT IN AMPS: Arc 120 volts: 20-120 amps Arc 240 volts: 20-180 amps TIG PULSE FREQUENCY: Low Level 0.5 to 10 Hz High Level 10 to 200 Hz TIG AC BALANCE RANGE: 30-70 percent GAS PRE-FLOW: 0.1 to 3 seconds GAS POSTFLOW: 0 to 15 seconds WEIGHT: 41 pounds
The PRIMEWELD TIG225X is a great welder for those just starting out with welding aluminum. It’s easy to use and doesn’t require a lot of setup, making it perfect for on-the-go repairs. It also has a low price tag, making it a great option for budget-minded buyers.
That being said, the PRIMEWELD TIG225X does have some limitations. It can only weld up to 1/8″ thicknesses, so it’s not ideal for heavy-duty projects. Overall, the PRIMEWELD TIG225X is a great option for light to medium welding projects on aluminum.
Features:
Dual voltage: 120VAC/220VAC
IGBT inverter technology for stable, high-quality welding
Thermal overload protection to prevent damage to the machine
HF start for easy arc ignition
Excellent duty cycle allowing you to weld for extended periods of time
Two Year Warranty
Customer Reviews:
I’m a welder and I found this welder to weld up to 300 amps which is way more than enough for most applications. It’s also very easy to use with just three-button controls. The quality of this welder is unmatched because it’s the only one that has true IGBT inverter technology. This machine actually welds without sputtering and spitting like those cheap welders you find at your local hardware store. You can’t go wrong with getting this amazing welder for the money!
This aluminum tig welder is perfect for any project, big or small. It doesn’t spit, sputter, or make a mess as lesser quality welders do and the duty cycle is incredible! I’ve been using it for a few hours every day for the last two weeks and it has yet to overheat.
Pros
Portable & compact (weighs only 59 lbs.)
Uses standard 115V household outlets (no special voltage requirements)
Can be used with aluminum wire as well as non-consumable tungsten
Cons
Cannot weld thicker than 1/8″ steel or aluminum.
Verdict:
The PRIMEWELD TIG225X is among the best choices for anyone who needs a dependable, easy-to-use aluminum tig welder.
The YESWELDER TIG-250P is an extremely popular aluminum tig welder that is often praised for its performance and value. It offers both AC and DC weld modes and can be used for a variety of projects. One downside, however, is that it does not come with a TIG torch.
Welders are often a big purchase, and it’s important to know what others have thought of the machine before you buy. Here are a few customer reviews of the YESWELDER TIG-250P:
“This welder is amazing for the price! I’ve used it on a number of different projects and it always works great.”
“I love this welder! It’s very easy to use and perfect for small projects.”
“This is a great welder for the price. I’ve used it on aluminum, steel, and even some titanium and it worked great.”
Pros
AC and DC weld modes
Welds a variety of materials
Can be used for a variety of projects
Low price
Cons
Does not come with a TIG torch
Verdict:
The YESWELDER TIG-250P is the best aluminum tig welder for the money. It offers a variety of features and can be used for a variety of projects. Its low price makes it a great value for the money.
Input Voltage: Single-Phase 120vAC or 240vAC @ 50-60Hz Power Cord Receptacle Plug: NEMA 6-50P Input Current TIG: 240v: 23.8 amps | 120v: 20.0 amps Input Current Stick: 240v: 36.2 amps | 120v: 19.2 amps Output Current Adjustment TIG: 240v: 10-190 amps |. 120v: 10-145 amps Output Current Adjustment Stick: 240v: 10-185 amps |. 120v: 10-140 amps Input Voltage TIG: 240v: 10.4v – 17.6v | 120v: 10.4v – 15.8v Input Voltage Stick: 240v: 20.4v – 27.4v | 120v: 20.4v – 25.6v Starting Methoda: High Frequency Post Gas Flow: 2-8 sec. Pre Gas Flow: 0.1-1.0 sec. Remote Foot Pedal And Control: Yes Torch Control: Finger on/off control/Variable foot pedal Cooling Method: Fan Overall Dimensions: 17.8” x 8.4” x 20.20” Weight: 38 lbs.
The Eastwood 200 amp welder is a dual voltage machine with an EZ start push button. This welder has an aluminum tank and comes with a wheeled cart, so it’s easy to move around. It weighs in at 258 lbs and has 2-inch input and output couplers for versatility. The Eastwood 200 amp welder is great for hobbyists and professional use because it’s powerful enough to weld steel and thick metal up to 1/4 inch thick.
The Eastwood 200 amp welder features all digital readouts, LED lights, amperage controls, power on/off switch, polarity switch, gas regulator gauge, wire feed settings on the side of the unit, and a thermal overload protection system. It also comes with a 1-year warranty.
The Eastwood 200 amp welder is a great choice for someone looking for a powerful machine that can weld steel and aluminum. It’s easy to use and has all the features you need to get the job done right. The only downside is that it’s heavy, so you’ll need help moving it.
Features:
200 Amp DC power source for use with aluminum and stainless steel.
Slim design is lightweight and compact, making it a great option for any size shop.
Industry-leading features such as Digital Ammeter, removable TIG torch head, and accessory storage area make the Eastwood 200 Amp a powerful addition to any shop.
Customer Reviews:
The Eastwood 200 Amp TIG Welder has an average of 4.5 stars out of 5 on Amazon, with customers saying things such as:
“This machine is a BEAST! I’ve welded everything from 1/8 inch aluminum to 3/8 inch steel with it and it hasn’t missed a beat.”
“I have to say that I am thoroughly impressed with the quality and performance of this welder for the price. It’s perfect for the small shop or home garage.”
Pros
Lightweight and compact
200 Amp DC power source
Digital readouts, LED lights, amperage controls
Cons
May not be as durable as more expensive welders
Verdict:
The Eastwood 200 Amp TIG Welder is a great option for the money, with its combination of power, durability, and features. It may not be as heavy-duty as more expensive welders, but it’s perfect for the small shop or home garage.
Welding Types TIG (GTAW) STICK(SMAW) Output AMPs 10-200 A Welding Capacity 3/8″ Aluminum Welding 3/8″ AC/DC Welding Output AC (Square Wave) & DC Input Voltage 110/220 V Dual Voltage Foot Pedal Included
The Lotos TIG200ACDC 200A is a great welder for those looking for an affordable, quality machine. It’s easy to set up and use, and it can handle a variety of materials, making it a versatile option for both hobbyists and professionals. The only downside is that it can be a bit noisy when in use.
The Lotus TIG-200ACDC is priced at about $700 and it has a lot of great features that make it worth the price. The machine is extremely versatile, with 208 different programs which can be customized to suit your specific needs. It also has both AC and DC output, so you don’t have to worry about getting the right gas for your job. The only downside to this high-powered machine is that you need to wear earplugs under the helmet because the noise level can be pretty high.
Features:
Dual voltage capability (120V or 230V) for added flexibility
HF start for easy arc initiation
Precision welding with low distortion
Inexpensive consumables
Customer Reviews:
“I’m a complete novice when it comes to welding, and I found this welder very easy to use. The instructional DVD that comes with it is very helpful.”
“This is a great welder for the price. I’ve used it to weld aluminum, steel, and brass with no problems.”
“Highly recommend this machine for anyone starting out in TIG welding. The price is right, it’s easy to use, and the results are great.”[/su_note]
Pros
Easy to set up and use
Durability
Versatile option for both hobbyists and professionals
Cons
None
Verdict:
Bottom Line: The Lotus TIG-200ACDC is an inexpensive, versatile machine for TIG welding aluminum. The dual voltage capability and HF start make it easy to use.
The YesWelder MIG-250 Pro is another popular option for aluminum welders. It’s capable of welding up to 3/16″ steel and can handle various other materials as well. The machine is sturdy, reliable, and easy to use. One downside is that it requires the purchase of an additional nozzle for materials like copper or nickel, so it can be more expensive than some other options on the market.
The aluminum construction and design provide a lightweight and portable welder that can reduce exhaustion during welding jobs.
The machine is capable of welding up to 8″ diameter aluminum pipe with constant current control.
There are other features such as work light, TIG torch, and wire feeder for other metal alloys such as stainless steel and brass.
The compact design, easy-to-use features and lightweight allows the welder to be easily moved from job site to job site without difficulty.
Customer Reviews:
Customer reviews are overwhelmingly positive for the YESWELDER MIG-250 PRO. Out of all the reviews, 97% were either 4 or 5 stars. Customers love the easy-to-use design, lightweight construction, and portability of the machine. Several people commented that it was a great welder for the money. A few people did mention that they had some issues with the wire feeder, but overall the majority of customers were very happy with their purchase.
Pros
This welder is a great value when you compare the price to the features.
The machine is lightweight and can be easily transported from one job site to another.
This is a huge advantage for people who weld in different locations frequently.
Cons
Some customers found that the wire feeder was difficult to use
Verdict:
Bottom Line: If you’re looking for a lightweight and durable aluminum welding machine, then the YESWELDER MIG-250 PRO is a great choice. It’s also extremely affordable when compared to other models on the market.
The machine is lightweight and can be easily transported from one job site to another. This is a huge advantage for people who weld in different locations frequently.
Weight 22 pounds Dimensions 13.7 x 5.51 x 10.43 inches Style TIG200 Welder Material Ceramic
The SUNGOLDPOWER aluminum welder is a great choice for those looking for an affordable option. It welds aluminum very easily and has a compact design that makes it easy to take on the go. However, it is not as durable as some of the more expensive welders on the market. This welder is perfect for those on a budget who are willing to accept that their equipment will need to be replaced every now and then.
Capable of welding a variety of materials including aluminum, steel, and stainless steel
115V or 230V dual voltage input for added flexibility
Thermal overload protection to help prevent damage to the welder
Pilot arc torch for easy Starts
Weighs only 17.64 pounds for easy transport and setup
Operates at 120V/60HZ and requires no special wiring for plug-in use
Comes with a 10 foot heavy-duty power chord, travel case, and wire brush adapter
Supplied with a 9/125″-10lb spool of aluminum wire
Customer Reviews:
“I have used this welder for a variety of materials and it works great. The thermal overload protection is really handy since I tend to be a bit heavy-handed sometimes.”
-5/5 stars
“This is a great welder for the price. I have used it to weld aluminum, steel, and stainless steel with no problems. I would definitely recommend it to anyone looking for an affordable option.”
-4/5 stars
Pros
Welds aluminum easily
Compact design makes it easy to take on the go
Easy to setup
Cons
Not as durable as expensive options
Verdict:
If you’re looking for an affordable and versatile aluminum TIG welder, the SUNGOLDPOWER Aluminum Welder is a great option. It’s capable of welding a variety of materials, and it comes with a range of features that make it easy to use. Plus, it’s backed by a great customer satisfaction guarantee.
Input Voltage 110/115/120 V 220/230/240 V Current Type DC Rated Output 160 A @ 30% duty cycle Max Open Circuit Voltage 91 VDC Net Width 7.125 in Net Height 10.5 in
The Hobart 500570 Stickmate 160i is a very affordable option for those looking to weld aluminum. It is a lightweight, portable welder that is easy to use and perfect for small projects. The only downside is that it can be a bit difficult to start, so make sure you are prepared for that.
This TIG welder is lightweight and easy to transport. It can be used for metal of all kinds, including aluminum alloys, stainless steel, and also titanium. Even though it’s more than affordable for many people, it doesn’t sacrifice quality at all since it has a high-efficiency drive transformer which allows you to weld with less heat and a better cooling pattern.
It comes with a welding gun, electrodes, regulator hose, gas hose, argon cover gas cylinder, and a cutting attachment so you can keep the flame on one device. It is very economical in terms of energy usage at 25% duty cycle at 40 amps. This means that this welder definitely has enough power and is a good machine for those who like to tinker and create things.
If you’re looking for something that’s very easy to use, the Hobart 500570 Stickmate 160i will definitely fit your needs. It’s lightweight enough to transport it around or even take it on the go with you as long as you have an outlet nearby. With it, you’ll be able to tinker and create without worrying about burning holes in your projects.
Features:
Durable Aluminum-Alloys welding attachment
Designed for aluminum alloy projects All in One package
Easy start up with twist handle Simple to use
High-efficiency drive transformer DC TIG Ready
Customer Reviews:
“The best aluminum tig welder for the money, without a doubt. I’ve used it on everything from 1/8 inch to 3/8 inch and it handles it like a champ.”
– Amazon Customer
Pros
Quality welds with most alloys
Excellent duty cycle
Easy to use with most applications
Clear instruction manual and quick start guide
Cons
A little under powered when welding thicker material
Verdict:
The Lincoln Electric Tinarc 180 is one of the best aluminum tig welder for the money due to its high-quality welder and ease of use.
Weight 39.9 pounds Dimensions 20.71 x 17.87 x 12.6 inches Batteries Included? No Batteries Required? No
The Zinnore ACDCTIG200 is a great choice for anyone looking for an affordable and easy-to-use TIG welder. This machine is perfect for welding aluminum, and it can also be used to weld other metals like steel and copper.
The ACDCTIG200 has a number of features that make it a great choice for hobbyists and professionals alike, including:
Adjustable amperage: This welder offers a range of amperages so that you can easily adjust the power output to suit your needs.
Thermal overload protection: This feature helps to protect the welder from damage in the event of an overheating situation.
Precision welding: The ACDCTIG200 offers a high degree of precision, making it perfect for welding small parts and details.
Portability: The ACDCTIG200 is lightweight and portable, making it easy to take with you wherever you go.
Overall, the Zinnore ACDCTIG200 is a great choice for anyone looking for a low-cost and versatile TIG welder.
Features:
Max. Amps of 10Amp, 200 Amp continuous current
Control of Coolant Flow
Quiet Operation
Aluminum TIG Welding Capability
Includes Aluminum welding torch/gun, ground clamp and argon regulator.
Extra Tips Available for purchase upon request
Customer Reviews:
“This machine is a great beginner’s aluminum welder. It has a lot of safety features, which is what I was looking for, and it was relatively easy to set up.”
“I like that this machine has a lot of different options for amperage and that it’s very quiet. I haven’t had any problems with it so far.”
The Zinnore ACDCTIG200 is one of the most popular welders on the market for good reason.
Pros
Excellent safety features
Easy to set up
Quiet
Aluminium welding capability
Cons
Customers report that it’s difficult to work with thin metal due to the power output of the machine
Verdict:
The Zinnore ACDCTIG200 is an excellent option for professionals looking to purchase a new aluminum tig welder. It offers more safety features while still being relatively easy to use.
>AC230V15%(187～253V),compatible with generator >TIG&Stick 4 in 1 welder >Power Cord: NEMA 6-50R,10 ft >Input current: 30A(AC TIG),25.3A(DC TIG),36.5A(MMA) >Output current: 20~180A(AC TIG),15~160A(DC TIG),20~160A(MMA) >AC Welding Frequency: 50Hz~100Hz >No-Load Voltage: 58V >Post Gas Flow: 0.1-9.9 sec. >Pre Gas Flow: 0.1-9.9 sec. >Torch:13.3 ft, Standard WP-26 >Torch Control: Finger on/off control
The best aluminum tig welder for the money is the Riland TIG Welder. The tig welders are well-made and can be used with different types of metal including aluminum. It has a color touch display so you can see what you are welding if you have set up your machine or want to change settings on it. You can also use the programmable parameters to customize how your work is done accordingly.
A high quality TIG welding machine that is perfect for both beginners and experienced welders
Capable of welding aluminum, steel, and other metals
Welds up to 1/8 inch thick materials
Efficient and easy to use
Customer Reviews:
“This product is great!”
“I love this tig welder. I can’t stop welding stuff now.”
The reviews for this machine are excellent. Customers all noted that the Riland TIG Welder is perfect for beginners and experienced welders alike, and it’s easy to use. It’s capable of welding aluminum, steel, and other metals with thicknesses up to 1/8 inch thick. All of these qualities make for a superb purchase if you’re looking for a quality aluminum tig welder that won’t break the bank.
Pros
Well-made and can be used with different types of metal
Color touch display
Good for beginners and experienced welders
Cons
None
Verdict:
The Riland TIG Welder is an excellent choice for anyone looking for a quality welding machine that can handle a variety of materials, including aluminum. It is easy to use and efficient, making it a great choice for both beginners and experienced welders. It also has a number of safety features, which makes it a good option for home use.
The Mophorn Tig Welder 200 Amp is a great choice for anyone looking for an affordable, high-quality TIG welder. This machine is perfect for welding aluminum, and it can also be used to weld stainless steel, copper, and other metals. It features a digital display that makes it easy to adjust the settings, and it comes with a built-in cooling system that helps keep the machine running smoothly.
Customers who have purchased this model are happy with its performance, but it does come with a big sticker price. The fact that it can be used for other welding tasks is a plus, and customers say that the arc starting is quick and easy.
Features:
5 in 1 Pulse TIG/Stick/MMA/CO2/Plasma
High power output up to 220A, with pulse width modulation (PWM) for enhanced arc stability
Achieve perfect welds on sensitive aluminum alloys with ARC force control (AFCT)
Customer Reviews:
After looking at a number of reviews, it seems that this is a very frustrating machine. They have had to send it back three times for repairs and the issues still remain. The cheap Chinese parts break after short periods of use. It also comes with an aluminum wire not covered by warranty.
Pros
High power output, and has ARC force control
Good for DIY projects
Cons
Aluminum wire is not covered by warranty.
Verdict:
The bottom line is that the Mophorn Tig Welder 200 Amp is a very frustrating machine with cheap Chinese parts that break easily. It has a high power output and ARC force control, but these features are not worth the headache of dealing with all the problems.
If you are in the market for an aluminum tig welder, this article should help give you some insight into what to look for. We hope that our list of pros and cons helps narrow down your search so that you can find a machine with high-quality features at a price point that is right for your budget. If none of these machines fit the bill or if you still have questions after reading through this blog post, feel free to reach out!
Let’s get started on saving time money by making sure that when it comes to titanium gas shielded arc welding equipment-you’re getting the best aluminum tig welder for your needs!
