Welding aluminum is a lot of work and can be expensive, but with the right equipment, it’s not as daunting as you may think. Finding the best aluminum TIG welder for the money for your needs can save you hundreds on repairs and replacements. This blog post will review the most popular welders on the market and their pros and cons so that you can make an educated purchase decision.
We’ll start off by looking at features like amperage, voltage, duty cycle, size, weight, etc., then move on to reviews for each unit to help decide which one is right for your needs.
Best Aluminum TIG Welder for The Money
The best aluminum tig welder for the money is a topic that many welders are asking about. We have found this to be a great beginner’s machine and it will not break the bank. This article will cover what you need to know and answer some frequently asked questions about purchasing an aluminum welding machine.
we have compiled a list of best aluminum tig welder for the money. The information below will help you choose which machine is right for your purposes. Our goal with this post is to share not only what we think are the best tig welding machines on the market, but also let you know some of the things that make one machine better than another.
- Miller Electric Maxstar 150 STL
- Lincoln Electric Square Wave
- Everlast PowerTIG 210EXT
- Forney 220 ST PRO
- AHP AlphaTIG 200X
- Weldpro Digital TIG 200GD
- PRIMEWELD TIG225X
- YESWELDER TIG-250P
- Eastwood 200 Amp
- LOTOS TIG200ACDC 200A
- AmicoPower MTS-205 205 Amp
- YESWELDER MIG-250 PRO
- SUNGOLDPOWER Aluminum Welder
- Hobart 500570 Stickmate 160i
- zinnore ACDCTIG200
The Miller Maxstar 150 STL is the latest thing to hit the welding world. This particular machine was designed specifically with aluminum in mind. It comes pre-set for aluminum and does not require any adjustments at all to be ready for aluminum TIG welding, but it can also work on steel and stainless steel as well.
This 150 amp welder has a built-in spool gun and remote spool gun capability, so it’s ideal for someone without a lot of free space. The welder weighs under 100 pounds and has a duty cycle of about 15%. The wire feed speed controls make this one of the most versatile machines money can buy.
- Auto-Line technology that allows it to be used with any voltage, anywhere in the world
- AC/DC TIG welding with superior weld quality and aluminum welding performance
- Weighs only 38 pounds for easy transport
- Precision arc control for smooth, stable welds
- Thermal overload protection for safety & durability
- Spool gun ready (optional) for MIG welding aluminum
- Internal and external mix technology capable of 0.8mm – 5.0mm aluminum tig welding
The Lincoln Square Wave TIG 200 is a great machine for the money. It’s perfect for aluminum welding, and also does a great job on stainless steel and mild steel. This machine has an amperage range of 10-200 amps and a voltage range of 20-50 volts, making it perfect for a variety of welding tasks.
The Square Wave also has a duty cycle of 60% at 200 amps, making it perfect for home or professional use. It weighs in at just over 70 pounds, so it’s not too heavy to carry around, but is still solidly built. The Square Wave has fully adjustable parameters, so you can really fine-tune your welds. All in all, this is the best aluminum tig welder for the money.
- A durable and compact design
- AC/DC TIG welding with or without the foot pedal
- Welds aluminum, steel, and other metals
- Digital display for precise welding
The Everlast PowerTIG is an excellent machine for money. It’s great with stainless steel, mild steel and aluminum, but it has a duty cycle of only about 30% at 250 amps, which means you can’t weld very long before needing to let it cool down. This machine does have a lot of nice features that make it easy to use though, like an inverter that is capable of producing power for light bulbs, and the ability to regulate the output voltage.
The machine weighs just under 100 pounds without gas or power supplies, but it’s not too difficult to carry around since it was designed with portability in mind. It has adjustable foot pedals for the pedal-less, and it has a display that shows voltage output. It is also capable of running on either 120 or 230 volts, which can save you money on power supplies if you have already used up your allotment.
One thing to note is that this machine does not come with a foot pedal. If you’re looking for a machine with a foot pedal, the Everlast PowerTIG 250EX would be a better option.
- A peak AC input power of 200 amp
- A frequency control dial for optimal performance on all types of material
- Multi-voltage capability, which is good for working with different project materials.
- An additional ground clamp to have a better grip on the material
- Operational trigger start, which is good for tig welding aluminum.
- User-Friendly Design, meaning it is easy to use and learn how to do it.
- The cost is not expensive and affordable.
- It has a passivation system which means there’s no more need to clean and polish your weld nut before usage.
- It is very durable and heavy-duty for professional home use or commercial use in factories or workshops.
- The machine has a special feature of cooling the tungsten during operation with water.
- It comes backed with a 2-year warranty and excellent customer service.
Problem: Welding aluminum is a lot of work and can be expensive, but with the right equipment it’s not as daunting as you may think. Finding the best aluminum tig welder for the money for your needs can save you hundreds on repairs and replacements. This blog post will review the most popular welders on the market and their pros and cons so that you can make an educated purchase decision.
If you’re in need of welding aluminum, then finding a good quality machine to do it with is crucial. The Forney 220 ST PRO has been one of our top sellers because it offers excellent performance at an affordable price point.
The Forney 220 ST PRO is perfect for both hobbyists and professionals looking to save money while also receiving great value. This machine offers high output (100 amps) for welding aluminum, stainless steel and other material types with the power of inverter technology.
On top of that, it comes standard with four preset travel speed settings for added convenience. Plus, it has a foot pedal you can use instead of your hands to keep them free – perfect for detailed work.
The 220 ST PRO is a great choice for welding aluminum, but it’s not limited to just that. It can also be used on other materials like stainless steel and even some types of plastics. This machine is perfect for anyone from the occasional welder to the professional looking for a high-quality machine to use in his or her own shop.
The Forney 220 ST PRO can help you with that! Not only is it a quality device, but it’s also highly affordable and made from top-shelf materials. It costs less than some other welding machines on the market but doesn’t sacrifice any of the features you need to get the job done. If you’re looking for a quality machine that can handle welding aluminum and other materials, then the Forney 220 ST PRO is your best bet. Order yours today!
- Variable amperage so that you can weld a wide range of materials
- Thermal overload protection to keep your welder from overheating
- AC/DC capabilities so that you can weld with both direct and alternating current
- Pulse width modulation to help you create a smooth, consistent weld
- A spool gun for welding aluminum materials
The Forney 220 ST PRO has a 4.5-star rating on Amazon, with customers stating things like:
For beginners, the AHP AlphaTIG 200X is an excellent option. The AHP AlphaTIG 200X is a TIG welder capable of welding aluminum, stainless steel, copper components and more. This unit also has several convenient features- such as easy-to-adjust controls, in-line gas disconnects and dual voltage functionality for worldwide use.
- A pulse width modulation control that helps to produce smooth, consistent welds
- An adjustable arc that allows you to fine-tune your welds for the perfect results
- A high-frequency start that helps to reduce electrode contamination
- The AlphaTIG 200X also comes with a number of other features that make it ideal for welding a variety of materials, including:
- A digital display that lets you see your settings at a glance
- An automatic shut-off feature that helps to protect your machine from damage
- A dual voltage capability that lets you use the machine both at home and on the road
- A cart with lockable casters that makes it easy to transport your machine anywhere you need it
Below are a few reviews from our customers on the subject of finding the best aluminum tig welder for the money.
This is one of the best aluminum tig welders on the market because it has a minimum welding current of 200 amps, has an advanced digital interface, and has excellent features when it comes to shielding gas. It also won’t take up much space in your workshop. The downside to this welder is that you’ll need additional tools when using it compared to other welders on the market.
Another good thing about this welder is that it has a 35% duty cycle and features a hand pedal, square wave inverter technology, and has a bunch of other great features and capabilities. This welder also operates on 220 volts and can accommodate both 15 and 20 amps plugs. It also uses argon/helium/CO2 mixtures, and the machine itself weighs 59.5 pounds.
- Intuitive digital display for precise welding
- Dual voltage input for 110V or 220V power
- Welds aluminum, stainless steel, and other metals with ease
- Thermal overload protection to keep your machine safe
- Fan cooled for longer life
- Includes tungsten, ground clamp, and filler wire
The Weldpro 200 Amp is a great welder for the money. Offers excellent value for the price, with a number of features that make it a great choice for welding aluminum. It has a high duty cycle of 60% at 200 amps, which means you can weld for longer periods without having to worry about the machine overheating. Also has an adjustable arc force that lets you fine-tune the welding process to get the best results.
While it doesn’t have an AC/DC option (meaning you can only weld aluminum on DC using this machine), for the price, it’s hard to beat. Welding aluminum with this machine is like welding steel with any other machine; you need to know how to do it properly or you’re likely to end up with holes in your metal.
- Versatile and easy to use
- Welds aluminum and other metals
- Thermal overload protection
- Durable and reliable
“I’ve never welded before but this machine was really easy to use. I was able to weld aluminum and other metals without any trouble. The thermal overload protection is a really nice feature, it saved my machine from overheating on a few occasions. This machine is really durable and reliable, I’ve had it for over a year now and it’s still going strong.”
“This machine is great for welding aluminum and other metals. It’s easy to use and the thermal overload protection keeps it from overheating. I would definitely recommend this machine to anyone looking for an affordable and durable welder.”
The PRIMEWELD TIG225X is a great welder for those just starting out with welding aluminum. It’s easy to use and doesn’t require a lot of setup, making it perfect for on-the-go repairs. It also has a low price tag, making it a great option for budget-minded buyers.
That being said, the PRIMEWELD TIG225X does have some limitations. It can only weld up to 1/8″ thicknesses, so it’s not ideal for heavy-duty projects. Overall, the PRIMEWELD TIG225X is a great option for light to medium welding projects on aluminum.
- Dual voltage: 120VAC/220VAC
- IGBT inverter technology for stable, high-quality welding
- Thermal overload protection to prevent damage to the machine
- HF start for easy arc ignition
- Excellent duty cycle allowing you to weld for extended periods of time
- Two Year Warranty
The YESWELDER TIG-250P is an extremely popular aluminum tig welder that is often praised for its performance and value. It offers both AC and DC weld modes and can be used for a variety of projects. One downside, however, is that it does not come with a TIG torch.
- AC and DC weld modes
- Welds a variety of materials
- Can be used for a variety of projects
- Low price
10. Eastwood 200 Amp
The Eastwood 200 amp welder is a dual voltage machine with an EZ start push button. This welder has an aluminum tank and comes with a wheeled cart, so it’s easy to move around. It weighs in at 258 lbs and has 2-inch input and output couplers for versatility. The Eastwood 200 amp welder is great for hobbyists and professional use because it’s powerful enough to weld steel and thick metal up to 1/4 inch thick.
The Eastwood 200 amp welder features all digital readouts, LED lights, amperage controls, power on/off switch, polarity switch, gas regulator gauge, wire feed settings on the side of the unit, and a thermal overload protection system. It also comes with a 1-year warranty.
The Eastwood 200 amp welder is a great choice for someone looking for a powerful machine that can weld steel and aluminum. It’s easy to use and has all the features you need to get the job done right. The only downside is that it’s heavy, so you’ll need help moving it.
- 200 Amp DC power source for use with aluminum and stainless steel.
- Slim design is lightweight and compact, making it a great option for any size shop.
- Industry-leading features such as Digital Ammeter, removable TIG torch head, and accessory storage area make the Eastwood 200 Amp a powerful addition to any shop.
The Lotos TIG200ACDC 200A is a great welder for those looking for an affordable, quality machine. It’s easy to set up and use, and it can handle a variety of materials, making it a versatile option for both hobbyists and professionals. The only downside is that it can be a bit noisy when in use.
The Lotus TIG-200ACDC is priced at about $700 and it has a lot of great features that make it worth the price. The machine is extremely versatile, with 208 different programs which can be customized to suit your specific needs. It also has both AC and DC output, so you don’t have to worry about getting the right gas for your job. The only downside to this high-powered machine is that you need to wear earplugs under the helmet because the noise level can be pretty high.
- Dual voltage capability (120V or 230V) for added flexibility
- HF start for easy arc initiation
- Precision welding with low distortion
- Inexpensive consumables
“I’m a complete novice when it comes to welding, and I found this welder very easy to use. The instructional DVD that comes with it is very helpful.”
“This is a great welder for the price. I’ve used it to weld aluminum, steel, and brass with no problems.”
“Highly recommend this machine for anyone starting out in TIG welding. The price is right, it’s easy to use, and the results are great.”[/su_note]
The YesWelder MIG-250 Pro is another popular option for aluminum welders. It’s capable of welding up to 3/16″ steel and can handle various other materials as well. The machine is sturdy, reliable, and easy to use. One downside is that it requires the purchase of an additional nozzle for materials like copper or nickel, so it can be more expensive than some other options on the market.
- The aluminum construction and design provide a lightweight and portable welder that can reduce exhaustion during welding jobs.
- The machine is capable of welding up to 8″ diameter aluminum pipe with constant current control.
- There are other features such as work light, TIG torch, and wire feeder for other metal alloys such as stainless steel and brass.
- The compact design, easy-to-use features and lightweight allows the welder to be easily moved from job site to job site without difficulty.
The SUNGOLDPOWER aluminum welder is a great choice for those looking for an affordable option. It welds aluminum very easily and has a compact design that makes it easy to take on the go. However, it is not as durable as some of the more expensive welders on the market. This welder is perfect for those on a budget who are willing to accept that their equipment will need to be replaced every now and then.
- Capable of welding a variety of materials including aluminum, steel, and stainless steel
- 115V or 230V dual voltage input for added flexibility
- Thermal overload protection to help prevent damage to the welder
- Pilot arc torch for easy Starts
- Weighs only 17.64 pounds for easy transport and setup
- Operates at 120V/60HZ and requires no special wiring for plug-in use
- Comes with a 10 foot heavy-duty power chord, travel case, and wire brush adapter
- Supplied with a 9/125″-10lb spool of aluminum wire
The Hobart 500570 Stickmate 160i is a very affordable option for those looking to weld aluminum. It is a lightweight, portable welder that is easy to use and perfect for small projects. The only downside is that it can be a bit difficult to start, so make sure you are prepared for that.
This TIG welder is lightweight and easy to transport. It can be used for metal of all kinds, including aluminum alloys, stainless steel, and also titanium. Even though it’s more than affordable for many people, it doesn’t sacrifice quality at all since it has a high-efficiency drive transformer which allows you to weld with less heat and a better cooling pattern.
It comes with a welding gun, electrodes, regulator hose, gas hose, argon cover gas cylinder, and a cutting attachment so you can keep the flame on one device. It is very economical in terms of energy usage at 25% duty cycle at 40 amps. This means that this welder definitely has enough power and is a good machine for those who like to tinker and create things.
If you’re looking for something that’s very easy to use, the Hobart 500570 Stickmate 160i will definitely fit your needs. It’s lightweight enough to transport it around or even take it on the go with you as long as you have an outlet nearby. With it, you’ll be able to tinker and create without worrying about burning holes in your projects.
- Durable Aluminum-Alloys welding attachment
- Designed for aluminum alloy projects All in One package
- Easy start up with twist handle Simple to use
- High-efficiency drive transformer DC TIG Ready
The Zinnore ACDCTIG200 is a great choice for anyone looking for an affordable and easy-to-use TIG welder. This machine is perfect for welding aluminum, and it can also be used to weld other metals like steel and copper.
The ACDCTIG200 has a number of features that make it a great choice for hobbyists and professionals alike, including:
Adjustable amperage: This welder offers a range of amperages so that you can easily adjust the power output to suit your needs.
Thermal overload protection: This feature helps to protect the welder from damage in the event of an overheating situation.
Precision welding: The ACDCTIG200 offers a high degree of precision, making it perfect for welding small parts and details.
Portability: The ACDCTIG200 is lightweight and portable, making it easy to take with you wherever you go.
Overall, the Zinnore ACDCTIG200 is a great choice for anyone looking for a low-cost and versatile TIG welder.
- Max. Amps of 10Amp, 200 Amp continuous current
- Control of Coolant Flow
- Quiet Operation
- Aluminum TIG Welding Capability
- Includes Aluminum welding torch/gun, ground clamp and argon regulator.
- Extra Tips Available for purchase upon request
The best aluminum tig welder for the money is the Riland TIG Welder. The tig welders are well-made and can be used with different types of metal including aluminum. It has a color touch display so you can see what you are welding if you have set up your machine or want to change settings on it. You can also use the programmable parameters to customize how your work is done accordingly.
- A high quality TIG welding machine that is perfect for both beginners and experienced welders
- Capable of welding aluminum, steel, and other metals
- Welds up to 1/8 inch thick materials
- Efficient and easy to use
The Mophorn Tig Welder 200 Amp is a great choice for anyone looking for an affordable, high-quality TIG welder. This machine is perfect for welding aluminum, and it can also be used to weld stainless steel, copper, and other metals. It features a digital display that makes it easy to adjust the settings, and it comes with a built-in cooling system that helps keep the machine running smoothly.
Customers who have purchased this model are happy with its performance, but it does come with a big sticker price. The fact that it can be used for other welding tasks is a plus, and customers say that the arc starting is quick and easy.
- 5 in 1 Pulse TIG/Stick/MMA/CO2/Plasma
- High power output up to 220A, with pulse width modulation (PWM) for enhanced arc stability
- Achieve perfect welds on sensitive aluminum alloys with ARC force control (AFCT)
If you are in the market for an aluminum tig welder, this article should help give you some insight into what to look for. We hope that our list of pros and cons helps narrow down your search so that you can find a machine with high-quality features at a price point that is right for your budget. If none of these machines fit the bill or if you still have questions after reading through this blog post, feel free to reach out!
Let’s get started on saving time money by making sure that when it comes to titanium gas shielded arc welding equipment-you’re getting the best aluminum tig welder for your needs!